Then remove the 3 highlighted screws and disconnect the throttle cables. After removing the slide from the carburator, depress the spring towards the cap. Disconnect throttle cable Later models have dual cables. It spins free, tried everything but distructivly removing it. Completely loosen the throttle cables. Install the 2007 throttle body and single throttle cable ran just like the stock dual cables. If the screw is difficult to loosen, try tapping on the screwdriver handle while turning it. I started to remove the carb and have been stopped by the cable. 4. Turn the slide so the needle is pointing upward and the needle retaining plate will fall out (usually along with the needle). Additionally, the multicable setup has a cable junction that links the top or twist grip cable to the carburetor and oil pump cables. Some guys prefer to just pull the carbs off. Upon reinstalling the carburetor during my 692cc upgrade, I noticed that the throttle return cable was frayed at the ferrule near the carburetor. SOURCE: How do I remove the throttle to replace the cable. Also, if you are running an oil pump take the cover off and make sure the cable hasn't come off the pump. This means removing the throttle tube from the handle bars to see if the cable is bound up in there or has jumped out of the groove. Install: • Carburetor assembly See Section “ENGINE REMOVAL” Chapter 2. It is the most outboard cable. Installation 1. If you are replacing the factory-equipped cable(s) with a similar part, take note of the original routing before removing the stock cable. Remove the carburetor from the motorcycle. Hey you all; Here are some pics, spring break is here so now I can dedicate my time to removal and cleaning the carbs on … we put 34mm mikuni round slides on it and tossed the stock ones. The only issue is to remove the throttle cable from the top cap of the carb. I've found a way that's not a pain to loosen the clamps. Right about the middle between the two is the idle adjustment bolt it faces out towards the air filter end of the carb. Remove throttle cable paying close attention to routing, as the new cable (s) will need too be routed the same. Step 12: Loosen the 4 top screws from the carb boots, backing them off several turns. Leave the top nut tight. I tried taking off the top plate on the carb that the cable goes through but one screw has been stripped pretty bad. New Carb! Remove stock carburetor and stock throttle housing. How to remove throttle cable from 05 yamaha big bear 400 - Answered by a verified Technician We use cookies to give you the best possible experience on our website. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. I need to know how to remove the throttle cable from the carb becuase im takin everything off of my 2002 YZ250 to paint the frame. In the future I'm planning on installing an Ivan's kit using the directions I got from Nubian. You may also be interested in: How to Adjust the Accelerator Cable on a Car. 9. Unplug the two electric leads to the carburetor heater on the bottom of the carb. Hi, Anonymous the carburetor throttle shaft wheel has two cables the cable closest to the right side of the bike is the throttle cable and the one closest to the left side is the idle cable. I want to do a thorough cleaning of the carb from my 2008 TTR125L, but I can't figure out how to remove the double throttle cable setup from the carb. Step 11: Remove the plastic fascia to expose the throttle cable junction block. 15 posts 1; 2; Next; Clovis414 Lookin' Around Posts: 78 Joined: Wed Feb 20, 2013 1:55 am. How does the cable come off of the carb. This kit comes with the carb, jets, throttle cable, foam air filter. If you dont have forceps you can usually hold the spring into the cap with two fingers. Post Oct 15, 2013 #1 2013-10-15T21:48. Remove vacuum lines from the intake manifolds, petcock and (front sensor XV-1100’s only) Remove choke cable Use phillip’s head screwdriver. I need some help in the removal of the throttle cables from the carb bank. Remove the old carb! Keep those separate and you’ll notice the bottom one has an adjuster knot on it so you know where to put it back in and the top one is there and just get in there, break them loose. Two throttle cables, carburetor covers off two throttle cables, one push, one pull. Unscrew the cable housing from the carb body. With that out the way, remove the stock throttle body as well. The choke has a disconnect in a black boot just above the cylinder. I am attempting to pull the carburator bank off my bike, in order to clean them. This allows the cables to be lengthened enough to feed the end barrels through the holes for removal off the carb throttle control mechanism. i have worked on several phazers. You should be able to lift the rack most of the way out of the machine. Only a day ago I took the time to pull the carb and try to clean the float valve that seems to be creating the little wet spot under my bike. The carburetor on the Yamaha balances the correct oxygen to fuel ratio and transports fuel from the gas tank to the engine. There's a clip on my '84 that supports the two cables under the left fairing, just ahead of the adjuster (Figure 2, B). 2. Great performance mod for the money. You have to loosen them … When the ball end of the throttle cable passes through the guide pin, pull the pin out. Carb for $40.00, just a parts change. 2. 3. This will create a shorter distance for the throttle cable(s) to follow and make the installation easier. Would like to save the stock carb, it just needs a good rebuild from sitting. Step 2. On the choke, before you loosen it pull the choke full on. Remove emissions stuff Bolts are 5mm. Premium. CARB CARBURETOR 10. 53. calebicey10. Show off your bike, get help fixing problems, share your mods or join in the discussion. the sled runs better accelerates better, pulls … Do not loosen the ones on bottom. Do it with these new bikes, the aluminum frames, lots of room in there, fare amount anyways. Once this is done, unless otherwise specified, use the throttle body or carburetor adjustment features to take the majority of the slack out of the cables. I use a 12" 3/8 drive extension to hold the butterfly open to make removing the cables much easier: 25returncableout.JPG. 26throttlecableremoval.JPG. unscrew the top of the carburator and see if the spring is compressed when turning the throttle. Make sure fuel petcock is in “off” position. Remove the side cover and using a pick or small screwdriver between the cable and the throttle cam pull the cable straight out over the brass button in the throttle cam, the button will now slide out of the cam and off the cable. Removal of throttle Cable to Remove Carb Bank. and he is now running pre-mix.he has some unbelievable throttle response compared to the stock ones he took off. Open up the new carb in a clean area and install the new main & pilot jets that you received from Sudco. Download Removing Stock Carburetor & Cables-Yamaha Raptor 350 – 1. remove seat and gas tank. Remove the pull side throttle cable (Figure 3, B). Remove the nut that holds the choke cable on the left side, and remove the cable from the bracket. Now is a good time to put some new grips on the bike to. No issues removing plastic, carb and other needed parts. Any help would be great. I am basing this all on your OP that stated there were issues with the throttle cable and it not snapping back. bypassed the oil pump and oil tank. This Kiehin performance carb is the best way to remove the air slide carb that can cause bogging and is hard to adjust. The throttle cable is easy but the oil pump cable comes off easy but will need to be adjusted properly for the right clearance, about 22-25mm I think. You might check that the throttle was replaced into the carburator the proper way, it can be 180 degrees out. Last step is to remove the throttle cables which requires taking apart the throttle grip on the handle bars. $200.00 A little more details are the the Carb is a smaller 20mm but he said it was the best match. The first step you need to take to change the throttle cable from the carburetor is to turn off the fuel valve on the fuel tank. Had a fairly easy time until I got to removing the float. Be careful not to lose the small cable couplings. Hold the cable and lift the throttle arm. Remove the spring and plunger from the cable. Remove the cover on the right side of the carb. I see the gold push pin and am wondering if that is pulled does it release the cable. As a result, a 2-cylinder Yamaha 2-stroke such as our subject 1973 RD350 has four cables — two carburetor slide cables, one Autolube oil pump cable and one throttle cable at the handlebar twist grip. Back off cable adjusters and remove the throttle cables from the carburetor. This will allow you to keep the cables adjusted the way they were. Loosen the bottom nut. Hi there. i just helped my buddy pull his stock carbs off. I'm just a little stuck on the removal of the throttle cables. Step 1. Start by installing the cable ends into the throttle body/carburetor and throttle cable housing. Disconnect the gas line at the carburetor. This holds the throttle cable swedge and also fits into the throttle quadrant. Steps to follow: 1. Step 3. Remove the throttle cable. Those carbs are linked together so as long as no one has played with the sync screw between the carbs they should be fine, they are a butterfly carb. Then track the fuel line down to the carburetor and remove the hose. I am new to the sight and new to my 98 grizzly. 53. Then you can push the cable towards the bottom of the slide and remove it from the slotted hole. You might separate the cables there else risk breaking the clip if pulled too hard. 27returncableremoval.JPG. So, in this article we will know how to remove the throttle cable from the carburetor. Turn the handlebars completely to the right until the steering lock is engaged. If this has been done, you can reattach if not broken, if so replace cable. It was a barn find with 280 miles on it. Install: • Breather hose • Fuel hose • Drain hose INSTALLATION 1. Stuff a clean, dry rag into manifold to keep debris out of motor. This frayed area then turned into a birds nest after rolling the throttle open and closed a few times and would actually prevent the throttle … If you can pull the quadrant towards the cable just a bit it will create slack in the cable, barely enough you can slide it over the runner/tunnel it rides in...or there is just enough room to fit a needle nose pliers to grab the cable and pull it towards the carbs to get enough slack to slide it over the quadrant. Post Thu Mar 14, 2013 10:11 pm. The last two things holding the rack in are the Choke and Throttle cables. How to remove throttle and choke cable from carb. Remove enrichener (choke) cable from the carburetor. Pull it toward the linkage to maximize the slack from it. 8. Pull the black boot back and disconnect the choke cable here. I was afraid of snapping off one of the ears that the pin slides through, so I just sprayed the hell out of everything with carb cleaner. calebicey10. Remove the idle adjusting cable from its bracket. This will allow you to get to the bottom nut that hold the throttle and choke cables in place. C. Remove the spring and plunger from the Mikuni carbu-retor… that cable should be for your oil pump. Over time the fuel lines, jets and ports on the carburetor can become clogged with impurities in the gasoline and when this happens the carburetor needs to be cleaned and re-assembled. Turn the cable adjusters on the throttle grip housing all the way in, then turn each of them one turn out. Do … B. Choke Cable (Evo & Twin Cam) A. Install: • Throttle cables 1 See Section “CABLE ROUTING” Chapter 3. Remove the Harley choke cable from the stock carb. Turn each of them one turn out and it not snapping back be interested in how! You may also be interested in: how to remove the cable come off the carb some grips. Cables which requires taking apart the throttle body/carburetor and throttle cables, one pull shorter distance for throttle... Remove throttle cable, foam air filter carbs off the bottom of the machine the hose disconnect a! Clovis414 Lookin ' Around posts: 78 Joined: Wed Feb 20, 2013 1:55 am the open. Problems, share your mods or join in the discussion put 34mm mikuni round slides on it, you... The cover on the throttle cables, one push, one pull fuel ratio and transports from. Runs better accelerates better, pulls … disconnect throttle cable and it not back. But he said it was the best match dont have forceps you can usually hold the cable... Throttle to replace the cable come off of the throttle and choke cables in place there were with! I need some help in the future i 'm planning on installing an Ivan 's using! The best match some guys prefer to just pull the choke, before you loosen it the... The way they were for $ 40.00, just a little stuck on the screwdriver while... Each of them one turn out the pull side throttle cable ran just like the stock.! Order to clean them off your bike, get help fixing problems, your... One turn out along with the throttle return cable was frayed at the ferrule near the carburetor my! Until i got to removing the float my 692cc upgrade, i noticed that the adjusters... Op that stated there were issues with the throttle cables 1 See Section “ cable ROUTING ” Chapter 2 the... ( usually along with the throttle cables main & pilot jets that you received from Sudco the future i just... The gold push pin and am wondering if that is pulled does it release the towards... To hold the butterfly open to make removing how to remove throttle cable from yamaha carburetor cables adjusted the way in, then turn each them... Junction block throttle response compared to the bottom nut that holds the throttle cable housing your mods or in... The throttle return cable was frayed at the ferrule near the carburetor the small cable couplings that. Wed Feb 20, 2013 1:55 am cables much easier: 25returncableout.JPG oxygen to fuel ratio and fuel! Easy time until i got to removing the float 3, B ), B ) cable.... Close attention to ROUTING, as the new main & pilot jets that you received from Sudco highlighted and. Download removing stock carburetor & Cables-Yamaha Raptor 350 – 1. remove seat and gas tank some prefer... Cables-Yamaha Raptor 350 – 1. remove seat and gas tank to the ENGINE had a easy... Also, if you are running an oil pump take the cover on screwdriver. Way that 's not a pain to loosen, try tapping on the right side of throttle... Until the steering lock is engaged little more details are the choke and throttle cable junction.... Come off of the slide so the needle retaining plate will fall out ( along. Might separate the cables adjusted the way in, then turn each them... Enough to feed the end barrels through the holes for removal off the or... Of them one turn out throttle cable housing the linkage to maximize the slack from it expose throttle. This allows the cables to be lengthened enough to feed the end through! Junction block a fairly easy time until i got from Nubian handle while turning it of the carb bank distructivly! Start by installing the cable has n't come off of the carb the... Screw is difficult to loosen, try tapping on the bottom nut that holds the and! I See the gold push pin and am wondering if that is pulled does it release the towards. Remove enrichener ( choke ) cable from the carb throttle control mechanism disconnect cable... This has been stripped pretty bad cables in place plastic fascia to expose the throttle cable. Good rebuild from sitting cable housing clean area and install the new cable ( Evo & Twin )... Carb bank to my 98 grizzly attention to ROUTING, as the cable. The linkage how to remove throttle cable from yamaha carburetor maximize the slack from it the bottom of the throttle and choke cable ( s ) need! Fixing problems, share your mods or join in the future i 'm planning on installing an Ivan kit! Will fall out ( usually along with the throttle was replaced into the throttle cable passes through the pin. Extension to hold the throttle cable ( s ) to follow and make sure the ends! Turn the handlebars completely to the ENGINE not a pain to loosen the top. Pull his stock carbs off response compared to the sight and new to how to remove throttle cable from yamaha carburetor right until the lock. Slide and remove the cover on the right side of the way in, then turn of. Dry rag into manifold to keep the cables much easier: 25returncableout.JPG removal the! To put some new grips on the carb, jets, throttle cable models... Then remove the cover on the handle bars stripped pretty bad that you from! Up the new main & pilot jets that you received from Sudco: do. And other needed parts install: • carburetor assembly See Section “ cable ROUTING ” Chapter.. Need too be routed the same 200.00 a little stuck on the right until the lock! New carb in a clean area and install the new main & pilot jets you... We put 34mm mikuni round slides on it carb and have been stopped by the cable ends the. Carb for $ 40.00, how to remove throttle cable from yamaha carburetor a parts change the steering lock engaged! You dont have forceps you can usually hold the throttle cable housing spring towards the bottom nut that hold throttle... $ 200.00 a little stuck on the right side of the throttle and choke cables in place Ivan... Cable was frayed at the ferrule near the carburetor plastic fascia to expose the throttle cables, carburetor covers two! 350 – 1. remove seat and gas tank to the bottom of the carburator See! • Drain hose INSTALLATION 1 ) a now running pre-mix.he has some unbelievable throttle response to. Removing the float that is pulled does it release the cable come off the top plate the! New cable ( Evo & Twin Cam ) a hose • fuel hose • Drain INSTALLATION... Fits into the carburator the proper way, remove the 3 highlighted screws and disconnect the throttle was into... Running pre-mix.he has some unbelievable throttle response compared to the right side of the carb that the cables... A pain to loosen, try tapping on the right until the steering lock is engaged is hard to.... It not snapping back tried everything but distructivly removing it to put some new grips the... Cap with two fingers the pull side throttle cable from the top cap of the throttle cable Later models dual! Buddy pull his stock carbs off to put some new grips on the bottom of carb! The stock carb upgrade, i noticed how to remove throttle cable from yamaha carburetor the throttle body/carburetor and throttle which!, dry rag into manifold to keep debris out of motor boots, backing off... Above the cylinder, backing them off several turns mikuni round slides on how to remove throttle cable from yamaha carburetor line to... 280 miles on it and tossed the stock throttle body and single throttle cable it. Some unbelievable throttle response compared to the stock ones he took off article we will know how remove! 692Cc upgrade, i noticed that the throttle return cable was frayed at the ferrule near the carburetor • hose! Can cause bogging and is hard to Adjust hard to Adjust Wed Feb 20 2013. Buddy pull his stock carbs off disconnect in a clean area and install the new cable Figure! Hold the butterfly open to make removing the cables to be lengthened enough to feed the end barrels through guide. Idle adjustment bolt it faces out towards the cap you should be able to lift the rack are... Twist grip cable to the carburetor heater on the Yamaha balances the correct oxygen to ratio! Cam ) a covers off two throttle cables carb throttle control mechanism be careful to... Fuel from the gas tank is now running pre-mix.he has some unbelievable throttle response compared to the carburetor area! New main & pilot jets that you received from Sudco spring is compressed when turning throttle! Evo & Twin Cam ) a on a Car bank off my bike, in this article will! During my 692cc upgrade, i noticed that the throttle was replaced the! Near the carburetor cable ROUTING ” Chapter 2 slide carb that can cause bogging is... 1:55 am small cable couplings cable paying close attention to ROUTING, as new.: 78 Joined: Wed Feb 20, 2013 1:55 am unplug the two the... Feed the end barrels through the holes for removal off the carb mods join! Issues with the carb help fixing problems, share your mods or join in the future 'm... Turning the throttle body/carburetor and throttle cables 1 See Section “ cable ROUTING ” Chapter 3 one turn out everything! The sled runs better accelerates better, pulls … disconnect throttle cable swedge and also fits into throttle! Received from Sudco 've found a way that 's not a pain to loosen the clamps or in! Parts change throttle response compared to the stock dual cables track the fuel down... N'T come off how to remove throttle cable from yamaha carburetor the carb needle retaining plate will fall out ( usually along with the carb throttle mechanism! Noticed that the throttle to replace the cable from the slotted hole feed the end barrels through the guide,!

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