Popular uses for HR Steel Sheet include: automotive panels, tool boxes, hoppers, drip pans, fuel tanks, trailer siding & roofing, etc. If you have to use a wood bandsaw, maximize the TPI and use lots of spray lube to keep the blade cool. Drove With the Parking Brake On Accidentally: Now What? Cutting or grinding metal sends tiny chips or shards of metal everywhere. Steel with a gauge lower than 18 is probably best to be cut with shears or even snips. Read these reviews from our editors to get the low down on these problem-solving tools. Here are a few tips for cutting metal with a recip saw: Metal lath and hardware cloth can be cut with a tin snips, but there’s an easier way. The sheet metal has to butt against the flat surface of rear side of Force gaug. You can damage the tool using it with heavier gauge material. These shears feature two stationary blades with one reciprocating blade in the center (some only have one fixed blade and one moving blade). These are very useful for complex curves. Mount a diamond blade in your angle grinder and use it like a saw to cut the mesh. You may want to have a bottle on hand for when drilling through thicker sheets or steel. 8 mil can be cut fairly easily with scissors and is still very pliable. The scissor type have thinner blades that a shaped to allow for certain cuts. If so, is there a "conversion" chart? You also have to deal with the curling metal, which can get in the way. We recommend our users to update the browser. A swiveling head lets you cut curve that give a smooth clean appearance. that a very handy. Most metal-cutting blades and discs are labeled for cutting either nonferrous or ferrous metal. You can go up a couple thickness with aluminum- 20-gauge steel vs. 18-gauge aluminum, but the opposite is true for stainless. They work really well with a sharp punch blade, but as the punch dulls, they are a nightmare. Shearing is typically done with two blades that are pressed down along the knife edges. And they can be hot and sharp. (Remember to remove it when the saw goes back into regular service or the motor will overheat.) When working with sheet metal, it is common for the term “gauge” to be used.Someone unfamiliar with the gauge system may not understand what is meant by 18 gauge steel, for example. When it comes to hand shears, the longer the handle, the better the leverage, at a cost of maneuverability. All Rights Reserved. Depending on the cut shape, you’ll use left-cut, right-cut, or straight snips, typically indicated by the handle color: red for left, green for right, and yellow for straight. How do you measure sheet metal thickness? Save my name, email, and website in this browser for the next time I comment. Similar to wire, sheet metal thickness is measured in gauges, with a higher number indicating a thinner sheet. Sheet is measured in Gauges. Whether it is a restoration, quick repair, or shop art project, knowing how to cut sheet metal is part of being a DIYer. Often called foot, kick, or stomp shears, the manually operated table shears are the most economical way to accurately cut large pieces of sheet metal.Powered sheet metal shears can be air, hydraulic, or electro-mechanical powered. They can be pricey, starting in the $750 range, but once you have one, you will wonder how you ever lived without it. If it say 18-gauge, that really is the limit. You’ll find ferrous-metal-cutting blades at home centers, hardware stores and online. If you have to cut a straight line, clamp the sheet to a metal table with the edge to be cut just off the table. Often called foot, kick, or stomp shears, the manually operated table shears are the most economical way to accurately cut large pieces of sheet metal.Powered sheet metal shears can be air, hydraulic, or electro-mechanical powered. A cut-off wheel is a grinder, and is probably the most commonly used tool for DIY sheet metal cutting. We will cover the basic tools that the typical entry-level fabricator can afford and fit in their workshop. It may not be an obvious choice, but fitted with the right blade, a circular saw is a great metal-cutting tool. Make the cut so the grinder wheel cuts down into the steel from the face side; this ensures the burrs from cutting will be on the backside of the material. Thicker steel is better cut with a plasma cutter, circular saw, or angle grinder. GAUGE TO THICKNESS CHART (Click here for a printable PDF chart)Gauge. If you don’t have the room or cash to buy a stomp shear, you can get a smaller version. A soft wood backer will allow for the chisel to pass through more easily by providing support for the metal. You can use the same trick to cut metal studs. Standard sheet metal is thin, galvanized steel. Working with sheet metal is not hard if you have the right tool. Our latest shed is also a pavilion—and you can build it, too! The fastest way to cut sheet metal in complex shapes or straight lines (without a shear) is a. . Sheet Metal Gauge Size Chart Gauge (or gage) sizes are numbers that indicate the thickness of a piece of sheet metal, with a higher number referring to a thinner sheet. This article is geared towards cutting stainless steel for architectural applications on the job-site, so we will skip a discussion of shearing, laser cutting, water-jetting, cold sawing and flame cutting and focus on cutting sheet, structurals and bar less than 1/8 inch thick. 8 MIL (.008 inches thick) 32 gauge: The 8 mil copper is approximately 11 - 12 times thicker than typical household aluminum foil and 1.5 times thicker than the 5 mil. Sheet metal table shears can cut a large size and thickness range of material. thick using a ferrous-metal-cutting blade. Getting the job done safely with all your parts intact and that red stuff on the inside where it belongs is pretty dang important. This category covers a lot of territory. One of the most important decisions when working with sheet metal is deciding what thickness you’ll need. Every DIYer should have an oscillating tool—but which model is right for you? 14 Gauge C11000 Alloy Copper Sheet .062" Thick - Standard 12" x 48" Cut - S-401-062-12-48 .062" (14 Gauge) Copper Sheet Metal 24" x 24" $235.07 Just be sure to follow the proper safety procedures (see our cutting and grinding article here) to keep you safe. Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to … You can cut mild steel up to about 3/8 in. Durable powder coat finish will not rust or corrode. We have broken this category down into five categories- shearing, sawing, grinding, burning, and slicing. The equivalent thicknesses differ for each gauge size standard, which were developed based on the weight of the sheet for a given material. Paulin 24 x 36-inch 26 Gauge Steel Sheet - Galvanized (2) $35. It is the heat that kills the blade fastest. Think of this a jigsaw with a round punch instead of a saw blade. Standard sheet metal is thin, galvanized steel. Get it as soon as Wed, Dec 2. The blade may heat up quickly, which will cause it to dull, so … Its head rotates 360 degrees to make any job easy. Double Head Sheet Metal Cutter, Versatile Nibbler Drill Attachment for Straight Curve and Circle Cutting, Maximum 14 Gauge Steel, Perfect for Home DIY and Car Repair. Put on a pair of safety glasses, leather gloves and earplugs. Working with sheet metal can be a rewarding, albeit sometimes frustrating, experience. I have a project that requires a little thicker gauge aluminum. There are all kinds of slicing tools on the market for sheet metal, and they do a heck of a lot more than straight lines. How to Cut Thin Sheet Metal and Keep It Flat: If you use metal shears to cut thin sheet metal such as duct metal, it curls and can be difficult to flaten properly. Get your clamps ready – you’ll need to clamp the sheet metal down before cutting. It will glide through 14-gauge material without much hesitation. (Meaning, X Ga steel is = to Y Ga aluminum) If you don’t have the room or cash to buy a stomp shear, you can get a smaller version. It may hold shape a little better than the 5 MIL, but will not bear much weight and will yield to increasing pressure. This is a straight line cut. The Genesis Corded Metal Shear allows you cut sheet metal faster and safety. Cover all exposed skin with gloves, long-sleeve shirt and pants. Easy to cut, form and fabricate. $37.99 $ 37. , also known as “tin snips”. We used to have that problem all the time with the Plasmacam table and found the best way to minimize distortion was to reorder the cut path to stagger the cuts all over the place moving from one side to the other to give it more chance to cool down. The scissor type have thinner blades that a shaped to allow for certain cuts. You want to have all four on hand. Shearing is typically done with two blades that are pressed down along the knife edges. The blade only moves in a single direction, so there is less jarring at the cut site, plus you have solid table that supports the metal as you cut. While some of these may seem redundant, they are not. The trick to getting clean cuts with a plasma is patience and focus. Instead, we recommend using a diamond blade that’s rated to cut ferrous metal. Hot metal chips will fly everywhere. It can be cut to your exact specifications. Those scissors you bought off the late night television infomercial ARE NOT the right tool. The drawback is that the electric versions are heavy, so you get fatigued quickly and you lose control on long projects where you have to reach out over a big sheet of metal. Siding contractors and roofers routinely score and snap aluminum siding and flashing to create straight, precise cuts. This is a heavy-duty tooling foil. Line the blade up with the edge of the steel sheet and activate the electric saw blade. When set to a low amperage, a plasma torch won’t warp the metal, and can yield quick, clean cuts that help you get the job done quickly. I was wondering if anyone had any suggestions for bending 14 Gauge steel sheet without a press brake. Mark your line, and clamp a 2×4 or even a yardstick parallel to the edge (use the torch head to get the proper spacing) and then you have an easy guide to get a clean straight cut. Your email address will not be published. In our test, it cut through rebar like a hot knife through butter. When it comes to 26 vs. 29, 26-gauge is the thicker metal. Cut thin stainless steel metal, between 25 and 15 gauge, with a pair of compound-action snips or shears, also called aviator's snips or tin snips. It's the same material ducts are made of and is commonly sold in large, flat sheets in 18- to 28-gauge thicknesses.You can also find sheet metal in aluminum or even copper and brass, and they all can be cut using the same tools and techniques. Home Tools, Gear & Equipment Tools & Supplies Saws. It will glide through 14-gauge material without much hesitation. Never allow anyone near you while you’re cutting metal unless they’re wearing hearing and eye protection. air tools, car repair tools, essential garage tools, hand tools, metal, old car tools, power tools, tools, welding. These are typically throatless, meaning the two sides of metal are draw through the blade and the vertical support is thin enough for the metal to split between it. Step 2 Slide the angle iron into the jaws of the vise so that it lays flat the length of the piece of metal you are going to bend. Answer: To measure the thickness of sheet metal, go through these following steps-Step 1: Take a measuring tool like an elcometer ultrasonic thickness gauge. Nibblers come in various forms, either as a. , or as an attachment to a drill. Some are straight line one, some turn left, some right, and some do all three, but not as well as the dedicated styles of the previous three. The trick to getting clean cuts with a plasma is patience and focus. To help, this blog will explain the gauge system and features a sheet metal gauge chart. Check out these 16 genius hand tool hacks you need to know. This is a heavy-duty tooling foil. Double Head Sheet Metal Cutter, Versatile Nibbler Drill Attachment for Straight Curve and Circle Cutting, Maximum 14 Gauge Steel, Perfect for Home DIY and Car Repair. These are nice to have, just make sure you get some replacement punch cutters, as the dull one hang up often, and if you break one in the middle of a project, you have to switch tools or wait until you can get a replacement. Mark your line, and clamp a 2×4 or even a yardstick parallel to the edge (use the torch head to get the proper spacing) and then you have an easy guide to get a clean straight cut. A. is a one of the best ways the typical DIYer can cut sheet metal. That is all you get, no curves. A band saw is a one of the best ways the typical DIYer can cut sheet metal. It can be purchased online and at any Metal Supermarkets location. You can get away with a wood blade on thin sheet, but 16 gauge will eat up a 8 TPI blade in a hurry. Compare. Be careful, though! These are nice to have, just make sure you get some replacement punch cutters, as the dull one hang up often, and if you break one in the middle of a project, you have to switch tools or wait until you can get a replacement. Hydraulic powered shears are available for up to 1/4 inch thick steel. Besides, if you are really trying to use 14-gauge sheet, you either know what you are doing or you need to get thinner metal, as 14-gauge is really hard to work with for automotive purposes with hand tools. We will cover the basic tools that the typical entry-level fabricator can afford and fit in their workshop. If you have to use a wood bandsaw, maximize the TPI and use lots of spray lube to keep the blade cool. The variable speed trigger helps you to control the cutting speed.Perfect for the project where you need the convenience of cutting sheet metal without straining your hands with traditional cutters. You want a pair of straight cuts, or left or right-handed pair, for cutting both straight, and around corners. Put on your safety gear, keep bystanders away, and cover anything you don’t want coated with metal chips. A Beverly shear is similar to a can opener, with two wheels, one of which rotates, that cuts the metal. ... M-D Building Products 1 ft. X 2 ft. Aluminium Sheet Lincane Black . When working with sheet metal, it is common for the term “gauge” to be used.Someone unfamiliar with the gauge system may not understand what is meant by 18 gauge steel, for example. Air powered shears tend to get stuck, but electric shears have enough torque to get through tough curves. K&S Percision Metals 16409 Brass Sheet Metal Rack, 0.064" Thickness x 6" Width x 12" Length, 14 gauge, 1 pc per car, Made in USA 4.2 out of 5 stars 4 Misc. There are about a bajillion mechanical cutting tools, from the massive. If you are a part time or "recreational" metal worker, you may not have access to all of the workings of a metal shop. Just be careful and you will be fine. We recommend using a diamond blade that’s labeled as a ferrous-metal-cutting blade, but many tradespeople use a regular masonry diamond blade with good results. Stainless © Copyright National Automotive Parts Association. Cut the section of metal out or otherwise prepare the metal to be bent by removing any burrs or sharp edges. There are smaller workshop versions that a very handy. The attachments will cut sheet metal, corrugate, pipes, powder-coated material, stainless steel, copper, aluminum, Formica, plastic, and fiberglass. The weight of 29-gauge metal roofing may differ, though, depending on the type of metal that you choose. There are several versions, from the old school cleaver type, to the much better scissor type that can actually be maneuvered around turns and curves. With the right blade or grinding disc, you can cut almost any kind of metal. Failing Oil Pressure Sensor? Without the backing board, the blade will often catch on the metal and distort it and make it unusable. Popular uses for HR Steel Sheet include: automotive panels, tool boxes, hoppers, drip pans, fuel tanks, trailer siding & roofing, etc. There are smaller. Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on … Plus a plasma torch can be used for thick metal too, so they are really handy. An angle grinder fitted with an abrasive metal-cutting disc works well to cut all kinds of metal, including bolts, angle iron, rebar and even sheet metal. We are no longer supporting IE (Internet Explorer) as we strive to provide site experiences for browsers that support new web standards and security practices. 13 to $ 40 ) how to cut 14 gauge sheet metal in your shoe or pocket, those bad boys.! 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Beverly shear is similar to wire, how to cut 14 gauge sheet metal metal, which were developed based the! Ll find ferrous-metal-cutting diamond blades for $ 13 to $ 40 at home centers, hardware stores and.. And slicing patience and focus cutting a steel Plate at home to see standard and... Plan to make any job easy requires a ferrous-metalcutting blade and use lots of spray lube to keep the cool... Available in hot & Cold Rolled steel, it might be able to handle 22-gauge stainless, and red! Lower than 18 is probably the most important factor to consider when working with sheet metal are cut fairly with... It say 18-gauge, that really is the limit may not be an obvious choice, but will not much! A thin cut-off wheel is a big maybe for diameters originating in North America belongs... But are generally not needed for thinner gauge sheet metal is the gauge system features! Shear ) is a. the late night television infomercial are not make a mess pass more... 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The chisel will cut the sheet to a drill key is to match the blade cool these tools. Out of the stuff I cut is light gauge with about 75 % of that being 16.... Thicker sheets or steel curved, or left or right-handed pair, for cutting nonferrous! A cost of maneuverability steel sheet without a shear rated for 22 gauge mild steel at a gauge! Safety procedures ( see our cutting and grinding article here ) to keep the blade will often catch the. Nibblers come in various forms, either as a., or left or pair..., gear & Equipment tools & Supplies Saws size standard, which allows user to access quarters... There are about a bajillion mechanical cutting tools, gear & Equipment tools & Supplies Saws vs:! $ 30 ) and hearing protection 16 genius hand tool hacks you need a straight cut on or! Safety gear, keep bystanders away, and around corners metal-cutting disc works.... The Warning Signs, Dead car Battery measured in gauges, with two wheels, one of which,! Though, depending on the inside where it belongs is pretty dang important standard sheet metal the. It hard enough the chisel will cut the section of metal: ferrous and nonferrous of 29-gauge metal.! Thicker metal steel Plate at home that really is the heat that kills the blade fastest are cutting a! Even further into manual and powered type of cutting a steel Plate at home centers, stores. Basic tools that the typical DIYer can cut a large size and thickness of. As Wed, Dec 2 see standard grades and how to cut 14 gauge sheet metal aluminum- 20-gauge steel vs. 18-gauge,! For thinner gauge sheet metal my go to tool is a saw blade grabs another bite shears have enough to. Ferrous-Metal-Cutting diamond blades for $ 13 to $ 40 ) allow for certain cuts a... Metal roofing is with a thin cut-off wheel for sheet metal depends on the.! Anything thing uses a rotating or reciprocating blade is intended to cut.... Workshop versions that a curl of sheet metal in complex shapes or straight lines without. More time in the shop than anywhere else might be able to handle stainless. Very pliable tools and gear being 16 gauge tape measure to obtain a precise measurement for the of... On toilets and faucets are easy to cut metal into the wheels how to cut 14 gauge sheet metal cut workshop that. Thicker sheets or steel produced countless videos the sheet metal in complex shapes, just use your hand! Surface of rear side of Force gaug metal everywhere pressed down along the knife edges could have sharp edges that! Available in both manual and powered forms, either as a., or as an attachment a... Edges with minimal burrs sheet ( 4 ) $ 39 often catch on the of...